Condition-Based Maintenance (CBM)

Sensor Data Analytics

Advanced condition-based maintenance platform with real-time sensor monitoring, predictive analytics, anomaly detection, and IoT integration for proactive maritime equipment maintenance.

50M+ Sensor Readings 92% Prediction Accuracy
CBM Sensor Dashboard
Active

1,247

Connected Sensors

Detected

8

Anomalies Today

AI Model

92%

Prediction Accuracy

Prevented

156

Failures This Year

Failure Prediction

Leverage machine learning algorithms to predict equipment failures before they occur. Analyze sensor patterns, detect anomalies, and receive actionable alerts to prevent costly breakdowns and unplanned downtime.

Machine Learning Models

AI algorithms trained on maritime equipment data to identify failure patterns and degradation trends

Anomaly Detection

Real-time detection of abnormal sensor readings and equipment behavior patterns

Remaining Useful Life

Predict equipment remaining useful life (RUL) to optimize replacement and overhaul timing

Enable Predictions
Vibration Analysis
Anomaly Detected
Live
78°C
Bearing Temp
4.2 bar
Oil Pressure
AI Prediction
85% RUL

Comprehensive CBM Features

Advanced sensor integration, real-time analytics, and predictive algorithms for condition-based maritime maintenance.

IoT Sensor Integration

Connect vibration, temperature, pressure, and flow sensors with seamless IoT gateway integration.

Real-Time Analytics

Live dashboards displaying sensor data, trends, and equipment health status across your fleet.

Vibration Analysis

FFT spectrum analysis, bearing defect detection, and rotating machinery diagnostics.

Oil Analysis Integration

Import oil analysis reports and correlate with sensor data for comprehensive diagnostics.

Threshold Alerts

Configurable alarm thresholds with instant notifications when parameters exceed limits.

Historical Data Storage

Long-term sensor data storage for trend analysis, reporting, and machine learning training.

CBM Intelligence Workflow

Transform raw sensor data into actionable maintenance insights with our intelligent CBM pipeline.

1

Sensor Data Collection

Continuous data streaming from IoT sensors monitoring vibration, temperature, pressure, and other parameters.

2

Data Processing & Analysis

Real-time signal processing, feature extraction, and statistical analysis of incoming sensor data.

3

AI Prediction Engine

Machine learning models analyze patterns to detect anomalies and predict potential failures.

4

Actionable Recommendations

Generate maintenance work orders with prioritized recommendations based on risk and criticality.

Supported Sensor Types

Comprehensive sensor integration for complete equipment condition monitoring across all vessel systems.

Vibration Sensors
  • Accelerometers
  • Velocity transducers
  • Proximity probes
  • Triaxial sensors
Temperature Sensors
  • Thermocouples
  • RTD sensors
  • Infrared sensors
  • Thermal cameras
Pressure Sensors
  • Pressure transmitters
  • Differential pressure
  • Vacuum sensors
  • Level sensors
Flow Sensors
  • Flow meters
  • Mass flow sensors
  • Ultrasonic sensors
  • Fuel consumption
Electrical Sensors
  • Current transformers
  • Voltage monitors
  • Power analyzers
  • Insulation monitors
Fluid Analysis
  • Oil condition sensors
  • Particle counters
  • Moisture sensors
  • Viscosity monitors

Why Choose Our CBM Platform?

Transition from reactive to predictive maintenance with sensor-driven intelligence and AI-powered analytics.

70% Fewer Failures

Predictive analytics identifies potential failures weeks before they occur.

40% Cost Reduction

Eliminate unnecessary preventive maintenance and optimize repair timing.

Enhanced Safety

Early warning of equipment degradation prevents dangerous failures at sea.

Complete CBM Solution

Sensor integration, predictive analytics, and intelligent maintenance recommendations.

92%

Accuracy

50M+

Readings
Real-Time Visibility

Live equipment health dashboards accessible from anywhere, anytime.

Easy Integration

Connect existing sensors or deploy new IoT devices with minimal setup.

Continuous Learning

AI models improve accuracy over time as they learn from your fleet data.

50M+

Sensor Readings

92%

Prediction Accuracy

70%

Fewer Failures

1,247

Connected Sensors

Trusted by Maritime Operators Worldwide

See how our CBM platform is transforming maintenance operations with predictive intelligence.

"The vibration analysis detected a bearing defect 3 weeks before it would have failed. We scheduled the repair during port call and avoided a mid-voyage breakdown."

EH
Erik Hansen
Chief Engineer, Container Vessel

"Our maintenance costs dropped 35% in the first year. The system identifies exactly what needs attention, so we stopped doing unnecessary preventive maintenance."

YT
Yuki Tanaka
Fleet Manager, Tanker Company

"The real-time dashboard gives us complete visibility into equipment health across the entire fleet. We can make decisions based on data, not guesswork."

PM
Piotr Mazur
Technical Director, Bulk Carrier Fleet
Preventive Schedule

Related Preventive Schedule Resources

Comprehensive preventive-maintenance guidance for schedules and reports.

Planner

Plan preventive tasks, assign work orders and schedule resources efficiently.

View Planner
Service Intervals

Templates and schedules for planned service intervals and maintenance windows.

View Service Intervals
Dashboard

Interactive dashboard for preventive schedule KPIs, upcoming tasks and asset health.

View Dashboard
Reports

Reporting templates, export options and analytics for preventive maintenance activities.

View Reports

Frequently Asked Questions

Get answers to common questions about our condition-based maintenance and sensor analytics platform.

MarineInspection supports a wide range of industrial sensors including vibration sensors (accelerometers, velocity transducers, proximity probes), temperature sensors (thermocouples, RTDs, infrared), pressure transmitters, flow meters, electrical monitors, and oil condition sensors. We integrate with major IoT gateway providers and support standard protocols like Modbus, MQTT, and OPC-UA.

Our AI engine uses machine learning algorithms trained on maritime equipment data to identify patterns associated with equipment degradation and failure. It analyzes sensor readings, detects anomalies, calculates remaining useful life (RUL), and generates failure probability scores. The models continuously improve as they learn from your fleet's specific equipment behavior.

Yes, our platform is designed to integrate with existing sensor infrastructure. We support data import from vessel monitoring systems, alarm management systems, and standalone sensors. Our team provides integration support to connect your current sensors to the CBM platform. We can also recommend and supply additional sensors if needed to fill monitoring gaps.

Our AI models achieve an average prediction accuracy of 92% for failure detection. Accuracy varies by equipment type and available sensor data - equipment with comprehensive monitoring typically sees higher accuracy. The system displays confidence scores for each prediction, allowing you to make informed decisions. Accuracy improves over time as models learn from your fleet's specific patterns.

The CBM platform supports both continuous connectivity and store-and-forward modes. With satellite or cellular connectivity, sensor data streams in real-time. In offline mode, data is stored locally and synchronized when connectivity is available. Critical alerts can be sent via satellite communication for immediate notification regardless of location.

Ready to predict equipment failures?

Start monitoring equipment condition with sensor analytics and AI-powered predictions. Prevent costly failures and optimize maintenance timing with condition-based intelligence.

✓ Quick sensor setup ✓ Expert integration support ✓ Flexible pricing
Sensor Analytics
  • Vibration analysis
  • Temperature monitoring
  • Pressure tracking
  • Oil condition
  • Real-time alerts
IoT Ready
AI Predictions
  • Failure prediction
  • Anomaly detection
  • RUL estimation
  • Trend analysis
  • Risk scoring
92% Accuracy
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